Automatic Composting Machine (ACM) is all about converting Organic Waste to Organic Fertilizer called Compost, in the fastest possible time of 6-7 days.
Advantages of Composting
The organic waste (food waste, garden waste, dry leaves etc.) is
loaded into the composting machine through a hopper. The organic waste
is to be fed to the microorganisms (bacteria), smaller the feed size
faster is the conversion. So a waste shredder is incorporated t o shred
the organic waste into smaller size components. Add Bio-culture and
absorbent (saw dust, dry leaves etc. if available) to the waste fed in
ACM. Bio-culture is a mixture of micro-organism cultures that accelerate
the aerobic composting of bio degradable organic waste. It also treats
the waste and makes it free from pathogens, foul smells and weed seeds.
Bio-culture is a key input in the composting process and consists of
cultures of naturally occurring bacteria, fungi etc. along with enzymes.
These facilitate the rapid conversion of organic waste into
bio-stabilized compost. It is free from any toxic or hazardous
components. It preserves the vital nutrients and organic matter in the
waste.
The waste then goes into the curing tank
which is horizontally aligned and powered by gear motors. The retention
time depend s on the nature of the compost required. Pre-compost is
obtained in 1 day; Dry-compost in 6-7 days. Also, addition of saw dust
will decrease the curing time and help get dry compost in shorter time. A
heater system is incorporated which maintains a temperature of 40-45deg
C favorable for micro-organisms involved in decomposition.
The organic waste mixture is turned everyday by the composting machine to facilitate aeration and spread of microbial activity. The process is repeated for the next few days and new waste generated daily can be added to the machine. In 4-6 days, the waste loaded on the initial day is converted into compost and can be used as organic manure. Following a sequence, the waste loaded on later days will be coming out of the composting machine as compost on FIFO basis.
Maximizing Composting Process Efficiency
Composting, or controlled decomposition, requires a proper balance of “green” organic materials and “brown” organic materials. “Green” organic material includes grass clippings, food scraps, and manure, which contain la rge amounts of nitrogen. “Brown” organic material includes dry leaves, saw dust, wood chips, and branches, which contain large amounts of carbon but little nitrogen. So adding sawdust, dry le aves and other carbon rich material along with the organic waste can lead to better decomposition of waste resulting in better quality compost.
Capacity of Automatic Composting Machine
Machine available with per day capacity of 75 kg, 140 kg, 290 kg, 700kg & 1500kg. converting Organic Waste to Organic Fertilizer called Compost.
Specifications of Automatic Composting Machine
Part | Specification |
Motor | Siemens/ABB/Trans Make |
Frame | Heavy Square Tubes TATA or Similar |
Mixing Cylinder | MS Plate 6mm with inner FRP coating |
Shredder | D3 Blades With Arco red Body |
Shredder to Mixing Chamber | Screw Conveyor |
Outer Body | M S body powder coating |
Control Panel | Electrical |
Hopper | SS304 |
Air heater | 500 W |
Terms & Conditions
- Taxes and Transportation at actuals. Price Basis is Ex-Works.
- The prices are based on the current market prices and can be discounted against regular and bulk orders.
- The sizes mentioned and the power rating may change according to the customer spec, if any.
Anaerobic digestion is a collection of processes by which
microorganisms break down biodegradable material in the absence of
oxygen. The process is used for industrial or domestic purposes to
manage waste and to produce fuels. The digestion process begins with
bacterial hydrolysis of the input materials. It is used as part of the
process to treat biodegradable waste and sewage sludge. As part of an
integrated waste management system, anaerobic digestion reduces the
emission of landfill gas into the atmosphere
Waste management involves a
complex and wide range of occupational health and safety relations.
Waste management represents a “reverse” production process; the
“product” is removal of surplus materials. The original aim was simply
to collect the materials, reuse the valuable part of the materials and
dispose of what remained at the nearest sites by ecofriendly and
economically viable method.
Benefits and Advantages of Anaerobic digester plant
In addition, biogas could potentially help to reduce global climate
change. High levels of methane are produced when manure is stored under
anaerobic conditions. During storage and when manure has been applied to
the land, nitrous oxide is also produced as a byproduct of the
denitrification process. Nitrous oxide (N2O) is 320 times more
aggressive than carbon dioxide and methane. i.e.; the main advantages
are it is a renewable source of energy, non polluting reduces landfills,
cheaper technology, little capital investment, reduces Greenhouse
effect.
Scope of work
- Supply of materials and construction of plant with above mentioned specification.
- Charging with cow dung
- Connection of gas line pipe and firing of burner.
Facilities to be provided at site
- Digging of land.
- Chlorine free water required for charging the plant.
- Connection of gas line using fixed line (if needed) to the desired point.
- Removal of excavated excess soil from site.
- Accommodation facility for labours at site.
Warranty of Anaerobic digester plant
The system will have one year warranty against any manufacturing defects.
A Bio Toilet is a type of waterless toilet or micro-flush toilet system that uses a predominantly aerobic process to treat human excreta by composting or managed aerobic decomposition.
- Minimum water consumed during usage.
- Compactable model and hence need less space.
- Weightless unit and is easily movable.
Estimated Cost of the Product – Bio Toilet
Cost of Bio Toilet per plant – Rs. 75000/- + Tax @18%
Sewage water/waste water treatment is the system for converting contaminated water to effluent water form which can be useful for other purposes.
Benefits and Advantages
Sewage water/waste water treatment is a process used to convert
wastewater into an effluent (out flowing of water to a receiving body of
water) that can be returned to the water cycle with minimal impact on
the environment or directly reused. The latter is called water
reclamation because treated wastewater can then be used for other
purposes.
Operation of Sewage treatment plant
The waste water generated in washing unit is collected and subjected to grit and oil removal. The grit and large solid particles are settled at the bottom. After oil removal, the waste water is collected in a collection tank. A chemical precipitation unit is provided. The chemical precipitation unit is provided with a mixer and dosing tanks. Parallel plates are aligned for effective settling of the slurry hoppor bottom chemical precipitation unit.. Adequate quantity of reagent and lime is added and mixed with the waste water. Chemical precipitation happens, contaminants and large particles are settled at the bottom of the chemical precipitation unit. The treated water from the chemical precipitation process is collected in filter feed tanks. The water is then subjected for pressure sand filtration and activated carbon filtration. The outlet of the pressure activated carbon filter is the treated water and is collected in a treated water collection tank and used for gardening. The sludge that settled at the bottom of the chemical precipitation unit is drained out and dried in sludge drying beds. The filtrate from the sludge drying bed is sent to the collection tank and subjected to further treatment.
Rainwater Harvesting plant is the system for converting raw water collecting from various sources to the water form which can be useful for human purposes.
Benefits and Advantages of Rainwater Harvesting
Rainwater Harvesting is the accumulation and storage of rainwater for reuse on-site, rather than allowing it to run off. Rainwater can be collected from rivers or roofs, and in many places, the water collected is redirected to a deep pit (well, shaft, or borehole), a reservoir with percolation, or collected from dew or fog with nets or other tools. Its uses include water for gardens, livestock, irrigation, domestic use with proper treatment, indoor heating for houses, etc. The harvested water can also be used as drinking water, longer-term storage, and for other purposes such as ground water recharge.
Water is our most precious natural
resource and something that most of us take for granted. Normally water
is collected from the roofs of buildings and stored in rainwater tanks.
This is very common in rural Australia. Water can also be collected in
dams from rain falling on the ground and producing runoff.
It can be purified to make it into
drinking water, used for daily applications and even utilized in large
scale industries. In short, Rainwater harvesting is a process or
technique of collecting, filtering, storing and using rainwater for
irrigation and for various other purposes.
A rainwater harvesting system comprises
components of various stages – transportingrainwater through pipes or
drains, filtration, and storage in tanks for reuse or recharge.
The catchment of a water harvesting
system is the surface which directly receives the rainfall and provides
water to the system. It can be a paved area like a terrace or courtyard
of a building, or an unpaved area like a lawn or open ground. A roof
made of reinforced cement concrete (RCC), galvanized iron or corrugated
sheets can also be used for water harvesting.
Warranty
The system will have one year warranty against any manufacturing defects. The entire expenses for repairing will be borne by us to rectify the defects within the warranty period.
Plastic Shredding Machine is used for shredding of rejected plastic materials.
Benefits and Advantages
Materials other than non recyclable plastics may be shredded to 14mm
size, the shredded plastic could be used for polymerized road tarring or
tile making. 10% of Bitumen can be replaced with the shredded plastic
while using for road tarring.
Specification and estimated Cost of Plastic Shredding Machine
Description | Quantity | Price | Technical Specifications |
Model – I | 1 No | Rs.3,25,000/- + GST 18% | Motor->7.5HP ABB Make No. of Specially hardend Blades->3 + 2 Blade size-> 450 mm Throat Size- 450 x 200 mm Output-30 to 35 kgs. Per hour Bearing-NTN Japan Feeding Hopper-Fully Insulated |
Model – II | 1 No | Rs.5,83,000/- + GST 18% | Motor->15HP ABB Make No. of specially hardend Blades->3 + 2 Blade size-> 610 mm Throat Size- 610 x 300 mm Output- 60 to 70 kgs. Per hour Bearing-NTN Japan Feeding Hopper-Fully Insulated |
Model – III | 1 No | Rs.10,60,000/- +GST 18% | Motor->25 HP ABB Make No. of specially hardend Blades->9 + 4 Blade size-> Moving – 310mm, Fixed – 456mm Throat Size- 910 x 450 mm Output- 150 kgs. Per hour Bearing-NTN Japan Feeding Hopper-Fully Insulated |
Installation requirements to be provided by the purchaser at site
The machine is ready to fix condition fitted with starters. You may arrange electrician to connect it to the power line with necessary power cut of switch. Our technical experts will provide initial training to the machine operators appointing by you.
A Biogas Plant is used for industrial or domestic purposes to manage waste and to produce fuels.
Benefits and Advantages of Biogas Plant
In addition, biogas could potentially help to reduce global climate change. High levels of methane are produced when manure is stored under anaerobic conditions. During storage and when manure has been applied to the land, nitrous oxide is also produced as a byproduct of the denitrification process. Nitrous oxide (N2O) is 320 times more aggressive than carbon dioxide and methane. i.e.; the main advantages are it is a renewable source of energy, non polluting reduces landfills, cheaper technology, little capital investment, reduces Greenhouse effect.
Operation of Biogas Plant
Anaerobic digestion is a collection of processes by which
microorganisms break down biodegradable material in the absence of
oxygen. The process is used for industrial or domestic purposes to
manage waste and to produce fuels. The digestion process begins with
bacterial hydrolysis of the input materials. It is used as part of the
process to treat biodegradable waste and sewage sludge. As part of an
integrated waste management system, anaerobic digestion reduces the
emission of landfill gas into the atmosphere.
Anaerobic digestion is widely used as a source
of renewable energy. The process produces a biogas, consisting of
methane, carbon dioxide and traces of other “contaminant” gases. This
biogas can be used directly as fuel, in combined heat and power gas
engines or upgraded to natural gas-quality biomethane. The nutrient-rich
digestate also produced can be used as fertilizer.
Bio Energy Systems
The plants are made up in different types and in different models in
Fibre Reinforced Plant, Ferrocement, in fire bricks and concrete. During
the gasification process, acids are produced and it cause leakage to
the walls of cement structured plants like ferrocement, fire bricks etc.
That is why we were suggesting fibre coating inside wall of the gas
plant. Fibre Coated plants have more lasting than normal plants.
Methods advising to process
A pulverizer with a capacity of 75kg/hour will be installed on the mouth of the plant to restrict the feeding of plastics, metals and glass materials and also it accelerates the decomposition of biodegradables.
Estimated Cost of the Biogas Plant
FRP READY MADE PLANT
Item Description | Price |
FRP Bio-gas Plant 2.5 Kg | 13125 |
FRP Bio-gas Plant 3 Kg | 14175 |
FRP Bio-gas Plant 5Kg | 21000 |
FRP Bio-gas Plant 10 Kg | 32500 |
FRP Bio-gas Plant 14Kg | 54600 |
FRP Bio-gas Plant 22Kg | 75600 |
FRP Bio-gas Plant 30Kg | 126000 |
FRP Bio-gas Plant 40Kg | 152250 |
FIXED TYPE PLANT
Item Description | Price |
Bio-gas Plant 15Kg | 86100 |
Bio-gas Plant 22Kg | 120750 |
Bio-gas Plant 30Kg | 157500 |
Bio-gas Plant 40 – 50Kg | 231000 |
Bio-gas Plant 50-70Kg | 304500 |
Bio-gas Plant 70-100Kg | 393750 |
Scope of work
- Supply of Plant
- Charging with cow dung.
- Connection of gas line pipe and firing of burner.
Client’s Scope
- Foundation with 15 cm thickness
- Union loading charges, if any, will be on your scope.
- Chlorine Free water
Warranty
The system will have one year warranty against any manufacturing defects.
Incineration is one of the solid waste management methods. Incineration is a waste treatment process that involves the combustion of organic substances contained in waste materials. Incineration and other high-temperature waste treatment systems are described as “thermal treatment”. Incineration of waste materials converts the waste into ash, flue gas and heat. The ash is mostly formed by the inorganic constituents of the waste, and may take the form of solid lumps or particulates carried by the flue gas. The flue gases must be cleaned of gaseous and particulate pollutants before they are dispersed into the atmosphere. In some cases, the heat generated by incineration can be used to generate electric power.
Features
- Continuous air-jet synchronous draft technology for clean efficient combustion
- Enclosed chamber with curved acidic refractory bricks for heat retention
- Fully insulated system for efficiency and operator safety
- One year warranty
- We provide water scrubber system for reducing atmospheric pollutions.
Specifications
- Foundation with required diameter and 15 cm thickness.
- 2. Inside coated fire brick on the ash collection
area and combustion chamber lined with 3 inch furnace bricks for 10-30Kg
incinerators and 4 inch furnace bricks for 40-90Kg and outside body
with MS sheet coated with high grade HR paint.
- Top conical part coated with high quality furnace material
- Separation between combustion chamber and ash collection area provided with SS 304 grade grill.
- Smoke line 3metre length SS 304 grade pipeline.
Operation of Incinerator
The fuel free solid waste dispenser with the unique CORT (Controlled
Oxygen Rotating Technology) turns any solid waste material permitted to
be incinerated into pure ash within minutes adhering to relevant
emission standards.
Within 3 to 4 minutes, the temperature inside the
closed chamber reaches very high depending upon the nature of the waste
material. The high quality steel chimney which can stand up to a
temperature of 700 degree centigrade makes it lasting.
Fuel free incinerator is an eco-friendly and
economic solution for inert disposals which runs on the principle of
incineration while addressing and solving the major drawbacks of
conventional incinerators like a) Use of Fuel and Resultant
Environmental Impacts b) High Initial Investment c) Recurring Costs d)
Extensive Space.
It works on Controlled Oxygen Rotating Technology
incinerates solid waste by combustion using atmospheric Oxygen, convert
it into ash, heat, steam, and gas causing minimal environmental impact.
Manufacturing cost is comparatively very low, the fuel free operation
avoids recurring costs, and the compactness ensures minimum space for
installation.
Terms & Conditions
- Prices are inclusive of transportation and installation at site.
- Erection & commissioning shall be done by the company and are included in the price.
- One year on-site warranty for all parts with free maintenance and thereafter AMC is offered for the equipment.
- Union loading charges, if any, will be charged extra as actuals.
- Standard height specified is part of the manufacturer’s design for the equipment.
- Any additional work comes other than the above mentioned will come under the client scope. All Plumbing works including water pipes, connections, etc comes under client scope.
Estimated Cost of the Product
Description | Chamber Size in mm | Burning Capacity | Chimney Size | Pipe line | RATE in Rs. | Tax (18% GST) | Total |
10 apartment | 500 x 1250 | 10 kg | 3 metre | 6’’ | 46017 | 8283 | 54300 |
20 apartment | 600 x 1250 | 20 kg | 3 metre | 6’’ | 60339 | 10861 | 71200 |
30 apartment | 700 x 1250 | 30 kg | 3 metre | 6’’ | 74406 | 13393 | 87799 |
40 apartment | 800 x 1250 | 40 kg | 3 metre | 8’’ | 96949 | 17450 | 114400 |
50 apartment | 1000 x 1250 | 50 kg | 3 metre | 8’’ | 111356 | 20044 | 131400 |
60 apartment | 1200 x 1250 | 60 kg | 3 metre | 8’’ | 130000 | 23400 | 153400 |
70 apartment | 1400 x 1250 | 70 kg | 3 metre | 10’’ | 157204 | 28297 | 185501 |
80 apartment | 1600 x 1250 | 80 kg | 3 metre | 10’’ | 176695 | 31805 | 208500 |
90 apartment | 1600 x 1500 | 90kg | 3 metre | 10’’ | 195339 | 35161 | 230500 |
100 apartment | 1700 x 1500 | 100 kg | 3 metre | 12’’ | 214873 | 38677 | 253550 |
110 apartment | 1800 x 1500 | 110 kg | 3 metre | 12’’ | 236360 | 42545 | 278905 |
120 apartment | 1900 x 1500 | 120 kg | 3 metre | 12’’ | 257633 | 46374 | 304007 |
130 apartment | 2000 x 1500 | 130 kg | 3 metre | 12’’ | 280820 | 50548 | 331368 |
140 apartment | 2100 x 1500 | 140 kg | 3 metre | 12’’ | 303287 | 54591 | 357878 |
150 apartment | 2200 x 1500 | 150 kg | 3 metre | 12’’ | 327549 | 58959 | 386508 |